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The World Is Drowning In Plastic. Here’s How It All Started

It’s the miracle material that makes cars, computers, and modern medicine possible. It has also corrupted every corner of the environment.

The year was 1863, and famous billiard player Michael Phelan was worrying about the sustainability of the very billiard balls that made him a fortune. At the time, the spheres were hand-carved straight out of elephant tusks, ivory being about the toughest material the animal kingdom had to offer. But the things were expensive, and poorly-made balls still couldn’t withstand repeated smashing without cracking. Also, what if there were suddenly no elephants? Whence would billiard balls come then? Phelan hadn’t a clue. But he did have $10,000, which he offered as a prize for the inventor who could find a suitable replacement for ivory. Thus Phelan would save the game of billiards and, sure, maybe a few elephants too.

Heeding the call was one John Wesley Hyatt, a 26-year-old journeyman printer. He fiddled with a few different recipes, including a core of wood fiber covered with a mixture of shellac (a resin derived from the excretions of the lac insect) and ivory dust, which was sort of cheating. That and the faux ivory ball didn’t have the hardness of the real thing, so billiard players spurned it.

Eventually Hyatt began playing around with cellulose nitrate—cotton treated with nitric and sulfuric acids—at his own peril, given that the compound was extremely flammable. Dissolve this cellulose nitrate in alcohol and ether and you get a syrupy solution called collodion, which surgeons used to bind wounds during the Civil War. Hyatt mixed this collodion with camphor (derived from the camphor tree) and found that the product was strong yet moldable. He called it celluloid, and billiard players called it a mixed blessing: Celluloid shaped into balls behaved enough like ivory, but being made of cellulose nitrate, they were still … fickle. “Consequently,” Hyatt later admitted, “a lighted cigar applied would at once result in a serious flame, and occasionally the violent contact of balls would produce a mild explosion like a percussion guncap.”

But no matter. Hyatt had invented the first practical, mass-producible plastic, a material that under the right temperature and pressure could be molded into all manner of shapes beyond a sphere. That meant engineers and designers had a new class of material to play with, albeit a volatile one. (Early film was made of celluloid and was therefore super flammable. That’s why in Quentin Tarantino’s Inglourious Basterds, when the good guys burn down the theater with all the Nazis inside, they used a pile of film as an accelerant.) They were no longer stuck tinkering with natural materials like wood and leather, as humans had done for millennia. And glass was a hassle, given its fragility, whereas celluloid was strong yet lightweight.

However, though considered a plastic, celluloid was itself largely a natural material, as the cellulose in cellulose nitrate came from cotton and the camphor came from trees—celluloid literally means “cellulose-like,” as asteroid means “star-like.” (Credit where credit is due: Hyatt had improved on what was technically the first plastic, the cellulose-based Parkesine, which Alexander Parkes never managed to commercialize.)

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