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Deep-Sea Mining To Ease The World’s Battery-Metal Shortage

Pushed for the threat of climate change, rich countries are embarking on a grand electrification project. Britain, France and Norway, among others, plan to ban the sale of new internal-combustion cars over the coming decade. Even where bans are not on the statute books, electric-car sales are growing rapidly. Power grids are changing too, as wind turbines and solar panels displace fossil-fuelled power plants. The International Energy Agency (IEA) reckons the world will add as much renewable power in the coming five years as it did in the past 20.

All that means batteries, and lots of them—both to propel the cars and to store energy from intermittent renewable power stations. Demand for the minerals from which those batteries are made is soaring. Nickel in particular is in short supply. The element is used in the cathodes of high-performance electric-car batteries to boost capacity and cut weight. The IEA calculates that, if it is to meet its decarbonisation goals, the world will need to be producing 48m tonnes of the stuff every year by 2040, around 19 times more than it manages today. That adds up to between 300m and 400m tonnes of metal in total between now and then.

Over the past five years the majority of the growth in demand has been met by Indonesia, which has been bulldozing rainforests to get at the ore beneath. In 2017 the country produced just 17% of the world’s nickel, according to CRU, a metals research firm. Today it is responsible for 54%, or 1.6m tonnes a year, and that number is still rising. CRU thinks the country will account for 85% of global production growth between now and 2027. Even so, that is unlikely to be enough to meet the world’s rising demand. And as Indonesian nickel production increases, it is expected to replace palm-oil production as the primary cause of deforestation in the country.

But there is an alternative. A patch of Pacific Ocean seabed called the Clarion-Clipperton Zone (CCZ) is dotted with trillions of potato-sized lumps of nickel, cobalt, manganese and copper, all of which are of interest to battery-makers (see map). Collectively the nodules hold an estimated 340m tonnes of nickel alone—more than three times the United States Geological Survey’s estimate of the world’s land-based reserves. Companies have been keen to mine them for several years. With the coming expiration, on July 9th, of an international bureaucratic deadline, that prospect looks more likely than ever.

Darling it’s better down where it’s wetter
That date marks two years since the island nation of Nauru, on behalf of a mining company it sponsors called The Metals Company (TMC), told the International Seabed Authority (ISA), an appendage of the UN, that it wanted to mine a part of the CCZ to which it has been granted access. That triggered a requirement for the ISA to produce rules governing commercial exploitation of the deposits. If those regulations are not ready by July 9th—and it looks like they will not be—then the ISA is required by law to “consider and provisionally approve” TMC’s application. (The firm itself says it hopes to wait until rules can be agreed.)

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TMC’s plan is about as straightforward as underwater mining can be. Its first target is a patch of the CCZ called NORI-D, which covers about 2.5m hectares of seabed (an area about 20% bigger than Wales). Gerard Barron, TMC’s boss, estimates there are about 3.8m tonnes of nickel in the area. Since the nodules are simply sitting on the bottom of the ocean, the firm plans to send a large robot to the seabed to hoover them up. The gathered nodules will then be sucked up to a support ship on the surface through a high-tech pipe, similar to ones used in the oil-and-gas industry.

As with mining on the land, extracting nickel from the sea floor will damage the surrounding ecosystem. Although the CCZ is deep, dark and cold, it is not lifeless. TMC’s robot will destroy any organisms on the seabed it drives across, as well as creatures that live on the nodules it collects. It will also kick up plumes of sediment, some of which will drift onto nearby organisms and kill them (though research from MIT shows these plumes tend not to rise more than two metres above the seabed). Adrian Glover, a marine biologist at the Natural History Museum in London, points out that, because life evolved first in the oceans and only later moved to the land, the majority of the genetic diversity on the planet is still found underwater. Although the deep-ocean floor is dark and nutrient-poor, it nevertheless supports thousands of unique species. Most are microbes, but there are also worms, sponges and other invertebrates. The diversity of life is “very high”, says Dr Glover.

Yet in several respects, mining the seabed is more environmentally friendly than mining in Indonesia. The harsh deep-sea environment means that highly diverse life is not very abundant. A paper published in Nature in 2016 found that a given square metre of CCZ supports between one and two living organisms, weighing a couple of grams at most. A square metre of Indonesian rainforest, by contrast, contains about 30,000 grams of plant biomass alone, and plenty more if you weigh up primates, birds, reptiles and insects too.

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But it is not enough to simply weigh the biomass in each ecosystem. The amount of nickel that can be produced per hectare is also relevant. The 2.5m hectares that TMC hopes to exploit is expected to yield about 3.8m tonnes of nickel, or about 1.5 tonnes per hectare.

Getting hard numbers for land-based mining is tricky, for the firms that do it are less transparent than those hoping to harvest the seabed. But investigative reporting from the Pulitzer Centre, a non-profit media outlet, suggests each hectare of rainforest on Sulawesi, the Indonesian island at the centre of the country’s nickel industry, will produce around 675 tonnes of nickel. (One reason land deposits produce so much more nickel, despite the lower quality of the ore, is because the ore extends far beneath the surface, whereas nodules exist only on the sea bed.)

All that makes a very rough comparison possible. Around 13 kilograms of biomass would be lost for every tonne of CCZ nickel mined. Each tonne mined on Sulawesi would destroy around 450kg of plants alone—plus an unknown amount of animal biomass, too.

And because the nodules must be taken away for processing anyway, companies like TMC can be encouraged to choose locations where energy comes with low emissions. Indonesian nickel ore, in contrast, is uneconomic unless it is processed near the mines from which it was extracted. That almost always means using electricity generated by burning coal, or even diesel generators. Alex Laugharne, an analyst at CRU, reckons Indonesian nickel production emits about 60 tonnes of planet-heating carbon dioxide for each tonne of nickel. An audit of TMC’s plans carried out by Benchmark Minerals Intelligence, a firm based in London, found that each tonne of nickel harvested from the seabed would produce about six tonnes of CO2.

In any case, metal collected from the seabed is unlikely to entirely replace that mined from the rainforest. Battery production is growing so fast that nickel will probably be dug up from wherever it can be found. But if the ocean nodules can be brought to market affordably, the sheer volume of metal available may start to ease the pressure on Indonesian forests. And such arguments are unlikely to stay theoretical for long. Mr Barron of TMC aims to start the commercial production of nickel and other metals from the seabed by the end of next year.

Source: economist

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